[This article appeared in the August 1969 issue of
By JIM ASHE
The race continues, both solid-state and neon-glow alphanumeric indicators have their special advantages, but now the neons are coming on strongly in the form of some new subminiature indicators.
Alco Electronic Products Inc. (Lawrence, Mass.) recently introduced MG-19 Elfin indicators for small instrument work. Their crisp, bright red-orange images are adequate in almost any illumination.
How Elfins work
Each Elfin indicator bulb has 10 electrical connections (Fig.2). Lead A is the common anode, and the other nine leads go to the segments show in Fig. 1. If the anode is connected to about -200 volts and the cathode leads are grounded through a 220,000-ohm resistor, the segments will glow. The decimal point, a smaller element, requires a series resistor several times larger.
Electrically, the Elfin is merely a glorified neon lamp. However, it's turn-on and turn-off voltages are considerably higher than ordinary neon lamps, perhaps as a result of a special gas mix for its "prolonged life span" specification. The manufacturer's specs appear in table 1. Notice the lower current for the decimal point.
The brightness of these little indicators is quite surprising. This is partly due to the light-absorbent quality of the electrical elements, which provides a dark background area even when the Elfin is unmounted. But the neon glow is very bright in itself. Manufacturer's specs suggest 1 mA cathode current is not excessive, and tests at the level gave a brightness suitable for any ambient lighting short of direct sunlight. For longer life, the Elfins operate at several tens of microamps per cathode, but brightness is considerably reduced.
The operating curve I ran (Fig. 3) is provisional, since specified operating voltages are higher than those I obtained by testing preproduction samples I used.
This graph shows what we expect: for a given current there's a definite voltage across the map, and the voltage increases as the current rises in the usual operating range. Since neon lamps show a very sharp current-voltage dependence, we get this curve by varying the overall voltage through a large series resistor. I adjusted the current to 0.5, 1.0, and 1.5 mA, measured the voltage across the elements at each setting and checked at 0.2 mA for the decimal point. There was some variation between elements and from one tube to another.
Some basic circuits
Elfins are excellent for nearby or remote indication of switch position, servo function and other jobs where the control system consists of a switch assembly, a power supply and perhaps a lot of wire. With the diagram in Fig. 4 you can work out your own design for this purpose.
Here, each Elfin cathod element has a series current-limiting resistor, with the dot element (if used) having a larger resistor since it requires less current. A single resistor is not used in the anode element, as with Nixie tubes, because as different configurations of lighted elements are selected the total anode current varies. This simple switching system requires no diodes or other semiconductors. Simply wire the fixed contacts so all the appropriate elements are connected to ground for each switch position.
In this arrangement a separate switch wafer for each element is necessary. That works out to a seven- or nine-wafer switch, and one position per character to be displayed. With diodes this complexity can be reduced to a single-wafer switch (see Fig. 5).
In position 1, only cathode Ka sees an electrical connection to ground. In position 2, only cathode Kb fires, in position 3 they both fire, and so on. Design this system to your specs by choosing a given switch position and marking each intersection for the input line to the appropriate cathode. During assembly, wire a diode around each marked intersection.
If you don't understand what the diodes do, imagine one replaced by a piece of wire, and then run the switch through its positions. This is simply a diode matrix, requiring 49 diodes to read out the integers 0-9 from a single-pole 10-position switch. Power diodes rated at 200 PIV can be used in the matrix rather than the more expensive signal diodes.
How about Elfin indicator control with solid-state switches? Nixies are sometimes controlled directly by the circuit shown in Fig. 6, but transistors for this application would need 200 volt VCEO ratings. A catalog disclosed no possibilities of the small-signal, inexpensive variety. We will have to try strategy, and the answer appears back in Fig. 3, the measured EI curve.
By switching the Elfin between some off state of insufficient voltage to some on state of adequate current, the voltage swing can be low enough to be handled by ordinary transistors. A workable scheme appears in Fig. 7.
It works this way. Suppose switch S is closed. We have +90 volts from supply to ground through the switch. (If you feel uncomfortable about that, you're thinking about ordinary neon indicators that would be destroyed in this circuit.) Our measured EI characteristic shows there's no current flow with 90 volts applied. There will be about 0.8 mA flowing from ground to the minus supply. Then switch S is opened.
This gives us the sum of the positive and negative supply voltages applied to the Elfin indicator through a 150,000-ohm resistor. The Elfin fires, and the supply voltage goes to about 120 volts across the indicator, about 80 volts across the resistor, and perhaps 0.5 mA flowing. The upper switch contact falls from zero volts to -30 volts, acceptable to an ordinary transistor. We see this requires a pnp transistor.
Now let's do this with transistors. The complete indicator circuit appears in Fig. 8. Here, a bias resistor from base to minus holds each pnp transistor saturated until a turnoff signal is applied. This signal switches the transistor off, and its Elfin element lights up. Diodes D1, etc. prevent excessive transistor-base turnoff voltages, and may be omitted in many designs of known drive and transistor ratings.
This circuit is controlled by positive logic, and since the transistor base terminals are clamped only a few hundred millivolts negative, we can easily use conventional positive-supply, positive-logic ICs. Now, if you want to drive the indicator from a parallel line at one lead per character, you can use the matrix idea previously mentioned to translate from character logic to element logic.
There are now lots of appropriate transistors. Since the VCEO rating is a pessimistic one established under open-base connections, a 25-volt rating may be adequate. I'd choose at least 30 volts, and General Electric's 2N5365 transistor, prices at 55 cents, is rated at VCEO -40 volts.
Fig. 9 shows a simple power supply circuit. If later samples of the Elfins turn out to have higher operating voltages than my preproduction samples, simply choose higher-voltage regulator tubes and review the design.
What if regulator V1 fails? That would overvolt the Elfins in turnoff, and we could expect a disastrous failure costing us an Elfin and many transistors per integer displayed. The answer is simple: simply add another similar tube in parallel with V1 and mark on the chassis which tube should fire in normal operation. If you check one day and the wrong tube is lit, you safety factor has diminished but is easily restored by a new VR tube.
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